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Lyophilisation: difference between revisions

Diff·revision 22 → 23·17:33, 10 Jul 2025

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Revision 22 — 11:15, 19 Jun 2025
SupplyWatchSuri (talk)
add the light-exposure point for photosensitive material
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Revision 23 — 17:33, 10 Jul 2025
DeadSpaceDot (talk)
state that a phase-change pack and a gel pack behave differently
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142Residual moisture is measured by [[Karl Fischer titration]] or, less specifically, by [[Loss on drying|loss on drying]]. A discrepancy between the two on the same lot is informative: loss on drying substantially exceeding the Karl Fischer figure suggests [[Residual solvent|residual solvent]], whereas the reverse suggests water bound too tightly to be driven off at the drying temperature.142Residual moisture is measured by [[Karl Fischer titration]] or, less specifically, by [[Loss on drying|loss on drying]]. A discrepancy between the two on the same lot is informative: loss on drying substantially exceeding the Karl Fischer figure suggests [[Residual solvent|residual solvent]], whereas the reverse suggests water bound too tightly to be driven off at the drying temperature.
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+144Reconstitution time and clarity detect collapse, over-concentration and incipient aggregation. A cake that requires prolonged agitation, or that yields a hazy solution, is a documented indicator of physical instability even when chemical assay is within specification.{{r|wang2000}}
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+146== Why lyophilised material tolerates ambient shipping ==
+147The practical significance of lyophilisation for distribution is that it removes the dominant degradation pathway. Hydrolytic reactions require water and molecular mobility; a dry amorphous glass held below its glass transition temperature provides neither in quantity. Reported consequences are large. Degradation rates for peptides in the dry state are commonly two to three orders of magnitude below rates for the same peptide in solution at the same temperature, and the temperature sensitivity of the residual degradation is correspondingly lower.{{r|chang2009,wang2000}}
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+149This is the basis for the common practice of shipping lyophilised research peptides at ambient temperature without refrigeration, and for manufacturers' statements that a lyophilised product tolerates transient warming. It is not a licence to disregard temperature entirely. The glass transition temperature of a dry peptide-sucrose matrix may be only 40–70 °C; a parcel left in a vehicle in summer can plausibly approach that range, and above it the matrix devitrifies and mobility rises sharply. Moisture ingress through a compromised seal has the same effect, because water plasticises the glass and lowers its transition temperature by tens of degrees.{{r|chang2009}}
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144== References ==151== References ==
145{{reflist}}152{{reflist}}